Waterjetting Technology (Hardcover)

Contents:
Waterjetting fundamentals: Introduction. Terminology. What is a waterjet? Where did waterjets come from? How are waterjets used? Why are waterjets used? What is this book planning on doing?
Design of high pressure delivery circuits: Introduction. Example of energy efficiency; Energy input to the motor; Input power to the pump; Output power from the pump to the water; Output power supplied to the jet at the nozzle; Delivered power at the surface. Pump choices; Triplex and positive displacement pumps; Intensifier designs; Water cannons and ultra-high pressure systems. Power calculations. Pump selection criteria. Transmitting the energy. Nozzle considerations; Nozzle size; Nozzle performance; Nozzle design; Nozzle evaluation techniques; High pressure cutting nozzles; Waterjet cleaning nozzles; Droplet impact; The choice between round and fan-jet nozzles. Supply line and fittings; Component pressure losses; Procedure for evaluating friction loss; Flow straighteners. Delivering the energy. Using the energy. Notes and references.
The use of waterjets in cleaning applications: Introduction. Earlier and competing methods of cleaning; Airborne abrasive cleaning; air abrasive nozzle design and manufacture; Cleaning effectiveness; Angle of impact; Airborne abrasive machining; Abrasive use; Steam powered systems. Low pressure waterjet cleaning. Cleaning tubes, pipes and sewers; Cleaning small tubes; Moleing; Cleaning larger diameter tubes; Sewer cleaning. Parameter control for effective cleaning. Cleaning tanks and large surfaces; Hand-held equipment; Underwater cleaning. Advent of high preesure; Round and fan nozzles revisited; Cleaning radio-active pipes; Runway cleaning. Abrasive jet cleaning systems. Cleaning additives. Underwater applications. Lessons for use. Notes and references.
High pressure industrial waterjet cutting: Introduction. Background. Equipment for industrial applications; Activation valve and catcher; Inlet water treatment. Nozzle and part positioning-robotic use; Robots and their control; Accuracy and precision; Case studies of X-Y cutting. Multi-dimensional cutting; Considerations in the use of industrial waterjet cutting; Explosive material processing; Cut edge quality. Techniques for cutting harder materials; Non-traditional machining; Laser machining; Plasma torch; Electric discharge machining; Electrochemical machining; Ultrasonic machining; Abrasive flow machining; Comparisons of performance. Abrasive water cutting; Nozzle design; Abrasive jet case studies; Operational considerations; Glass cutting. Intermediate pressure abrasive jet cutting. Direct injection of abrasive; DIAjet case study; Underwater applications. Future technology; Waterjet machining; Waterjet assisted machine tool cutting. Notes and references.
Waterjets in civil engineering applications: Introduction. Earth moving applications; Soil removal in California during the gold rush; The extraction of clay and monitor design; Soviet experience in soil removal; Tunnelling in soft material; Reduced flow rate studies. The mechanism of soil removal; Frozen soil and the change in cutting mechanism; Cutting and removal of ice. Applications of waterjets in soil excavation; Excavation of the Bar-Lev line; Soil excavation and barrier walls; Grout walls and artificial pile construction; horizontal hole drilling; Joint and gap cleaning; Soil and turf penetration; Waterjet assisted earth plow. Concrete cutting and hydrodemolition; The initial study; Establishing the parameters; High pressure single pulse units; Continuous high pressure low flow systems; Continuous medium pressure flow systems; Case histories; Injection of abrasive for concrete cutting; Cutting concrete with cavitation; Notes and references.
The use of waterjets in mining: Introduction. Coal mining development; Soviet Developments; Trials in the United Kingdom; Developments in the United States; Higher pressure coal mining research; 450 MPa system for room and pillar coal mining; 330 MPa system for room and pillar coal mining; 70 MPa system for longwall coal mining; 70 MPa system for room and pillar coal mining. Japanese operations; Chinese hydraulic mining; Canadian hydraulic mining experience; German hydraulic mining experience; Polish experiments. Borehole mining. Notes and references.
Waterjet use in rock cutting: Rock disaggregation. Development of water cannons. Very high pressure continuous jets. Mechanisms of material removal; Jet impact on a rock; The effect of equipment parameters; The effect of rock properties. Applications of waterjets in cutting rock. Notes and references.
Waterjet drilling systems: Early drilling development. Waterjet drilling of rock bolt holes. Canadian waterjet drill bit design. Waterjet assisted percussive drilling. Waterjet drilling in coal and adjacent rock. Waterjets in oilwell drilling. Round the corner drilling. Borehole modification. Abrasive waterjet drilling. References.
Jet assisted mechanical cutting: Introduction and definitions. Mechanically assisted waterjet cutting. Waterjet assisted mechanical cutting equipment. Jet assisted cutting of coal. References.
Enhancing waterjet performance: Introduction. Enhancing the delivered jet power; The use of a sheath around a jet; Water chemistry changes; The introduction of long chain polymers. The accumulation of waterjet pressure; Pulsating waterjets; Self-resonating pulsating jets; Focussing multiple jets to generate higher pressures. The generation of cavitation with waterjets; The mechanisms of cavitation attack; ASTM cavitation test; Cavitation sheathing; The stationary specimen test; Cavitation in a flow channel; The Lichtarowicz cell; The travelling specimen test; Applications of cavitating jets; Shock loading. Spark generated jets. The introduction of abrasives into waterjets; The mechanisms of material removal; Ductile material removal; Brittle material removal; Considerations in mixing chamber design; Abrasive jet parameter effects; Choice of abrasives; DIAjet abrasive waterjet cutting; Modelling of abrasive jet cutting. Thermal pre-weakening with waterjets. Comment and references.
Theoretical considerations: Introduction. Jet energy considerations. Early theoretical approaches. Powell and Simpson's theory. Foreman and Secor's theory. Crow's theory. Rehbinder's theory. Energy input & crack growth considerations. References.
Safety, health and medical applications: Introduction. Damaging jet pressures; Possible damage mechanisms; Needle-less injection systems. Other safety considerations. The role of training. Medical applications. Comments and references.